When to Use Silicone Rubber for Sealing and Insulation
When is silicone rubber the right choice for sealing and insulation? Silicones have many desirable properties, but can cost more than other polymers. That’s why some engineers avoid them – even though silicone prices have fallen. At the same time, newer materials such as thermoplastic elastomers (TPE) are interesting but even more expensive.
If you’re wondering whether silicone rubber is the right choice for your application, Elasto Proxy invites you to take a fresh look at these synthetic elastomers. In Part 1 of this two-part series, we’ll examine the advantages of silicone rubber, cover some basic chemistry, and then focus on silicone gasket materials. Next, we’ll categorize silicones in different ways so that you’ll be ready to understand the applications. (more…)
TPE profiles are replacing EPDM rubber in applications such as mobile equipment, food equipment, and infrastructure. Unlike EPDM, thermoplastic elastomers (TPE) are recyclable. That’s especially important in Europe, where manufacturers are moving away from petroleum-based materials.
Bulb trim seals are used with doors, hatches, and enclosures. They have two sections: the bulb and the retainer. The bulb section provides sealing and insulation under compressive force. The trim or retainer section presses onto a flange or substrate.
When a manufacturer of water filtration systems needed a rubber gate seal that would last longer and resist ultraviolet (UV) light, Elasto Proxy provided a value-added solution. This custom gasket doesn’t just resist exposure to water, contact with metal and concrete, and disinfection with UV light. The gate seal also supports ease-of-installation and is ready to ship from Elasto Proxy’s warehouse in Newmarket, Ontario.
Cold bonding for rubber gaskets joins lengths of material without the use of heat. This bonding technique doesn’t require low-temperature conditions, but is called “cold” because no heat is applied to the gasket. By contrast, hot splicing requires either a conventional heat source or infrared (IR) light. Vulcanization and molded corners for rubber gaskets also involve heating gasket materials.
Molded corners for rubber gaskets are recommended for applications that require rounded joints, the ability to withstand stretching, or high cycle times. Molding is more expensive than hot splicing or vulcanization, but it’s the only way to create radisued corners. C-press injection molding, a bonding method for rubber gaskets, is ideal for low-to-medium volume quantities but suitable only for solid profiles.
Flame retardant rubber helps to protect people and property from the devastating effects of fire. By stopping or slowing the spread of flame, these elastomers reduce the rate and intensity of burning. They can also limit the release of smoke and toxins while increasing the amount of time that people have to escape from life-threatening situations. Applications for these specialized compounds include electronic enclosures and the interiors of buses, trains, and subways.
FDA gasket materials are used in food contact applications such as commercial kitchens. They meet strict standards from the U.S. Food and Drug Administration (FDA), a regulatory agency that’s responsible for protecting the public health by ensuring the safety and quality of many food products. The FDA’s jurisdiction is limited to the United States, but FDA standards are followed worldwide.
NSF gasket materials are used in commercial food service equipment, water treatment or distribution systems, and other applications that can affect human health and safety. Rubber compounds that are registered with NSF International (formerly the National Sanitary Foundation) must pass rigorous tests to ensure that potentially harmful substances won’t migrate from the gasket material when in contact with food or drinking water.
