UAV Gaskets for Unmanned Vehicles and Systems

UAVs GasketsUnmanned aerial vehicles (UAVs) need rubber gaskets that can protect UAV components from environmental conditions, flexural fatigue, and electromagnetic interference (EMI). Manufacturers of antennas, avionics, and airframes face different sealing and insulation challenges, but custom fabrication offers the UAV supply chain a value-added solution. Elasto Proxy, a leading supplier of specialty rubber products, custom-fabricates the rubber gaskets that unmanned systems need.

In this article, the first in a series about unmanned vehicles, Elasto Proxy examines three types of UAV gaskets: UAV antenna gaskets, silicone gaskets with high flex-fatigue resistance, and EMI shielding gaskets. Future articles in this series will examine EPDM gaskets and foam insulation for UAV cases, and sealing and insulation solutions for unmanned ground vehicles (UGVs), unmanned surface vehicles (USVs), unmanned underwater vehicles (UUVs), and commercial drones. (more…)

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HVAC Maintenance and Replacement Parts: Custom Seals, Gaskets, and Insulation

HVAC MaintenanceHVAC maintenance, repair, and overhaul (MRO) organizations need replacement parts for air handling units, air conditioners, boilers, chillers, heat pumps, furnaces, humidifiers, dehumidifiers, and other types of HVAC equipment. HVAC MROs also need to source these replacement parts in low-to-medium volume quantities that meet requirements for cost and quality.

HVAC original equipment manufacturers (OEMs) can supply rubber seals, gaskets, and insulation, but at higher prices and in greater minimum order quantities (MOQs) than some HVAC MROs want to pay. HVAC aftermarket parts are available, but commodity items aren’t the right choice when a custom sealing and insulation solution is required.

Elasto Proxy supplies custom HVAC seals, gaskets, and insulation in low-to-medium volumes. HVAC MROs like our pricing, but they also appreciate our value-added manufacturing. In addition to custom fabrication, we offer design assistance and help with material selection. If you don’t have a drawing of the HVAC component that you need to replace, just send us a sample and we’ll create a CAD file. Elasto Proxy can recommend the right rubber and the most cost-effective MOQ, too. (more…)

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Railcar Products for Passenger Trains: Custom Seals, Gaskets, and Insulation

Railcar ProductsRailcar products for passenger trains include custom seals, gaskets, and insulation for vehicle interiors and exteriors. Railcar interiors require specialized rubber products that meet flame, smoke, and toxicity (FST) standards. Railcar exteriors need reliable sealing and insulation solutions that can withstand tough environmental conditions while protecting passenger health and safety.

For railcar designers and sourcing managers, finding the right rubber products can be challenging. Because FST standards vary, engineers may need a supplier who can help with compound selection. Procurement personnel may need a vendor who can meet tight delivery timetables, especially with mass transit repairs. Cost-effective production is important, but designers and buyers also want value-added manufacturing. (more…)

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Mass Transit Maintenance: Custom Rubber Products for Bus and Train Repairs

Mass Transit MaintenanceMass transit maintenance organizations need to make cost-effective repairs to buses and trains. Public transit authorities and maintenance, repair and overhaul (MRO) companies also want to source replacement parts in low-to-medium volume quantities. Original equipment manufacturers (OEMs) can supply these custom rubber products, but usually at higher prices than sourcing managers want to pay. The minimum order quantities (MOQs) may be more than maintenance crews need, too.

Elasto Proxy offers a cost-effective alternative to OEM pricing and MOQs. For custom seals and specialty insulation, Elasto Proxy supplies rubber products in low-to-medium volume quantities. In addition to custom fabrication, we provide design assistance and help with material selection. If you don’t have a drawing for the rubber part that you need to replace, just sent us a sample and we’ll create a CAD file. We can also recommend the right rubber and determine the most cost-effective MOQ. (more…)

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Mobile Equipment Rubber Gaskets

Rubber Gaskets for Mobile EquipmentRubber gaskets for mobile equipment provide sealing and insulation for doors and windows. They prevent the entry of outside air and water, but also absorb road and engine noise. For mobile equipment manufacturers, the right rubber gaskets need to provide both environmental sealing and acoustic insulation. Otherwise, unwanted sounds can enter the cab where the operator sits. Seals that admit wind, water, dirt, or outdoor temperatures are problematic, but so is mobile equipment insulation that fails to reduce noise levels.

Gasket quality is important, but design engineers and sourcing managers also need to consider material costs. This includes not just the gasket rubber, but also the method of attachment, such as clips, fasteners, or liquid adhesives. Engineers and buyers also need to consider the tools, skills, and capabilities of the personnel who will install rubber gaskets for mobile equipment. Outsourcing your gasket fabrication may seem expensive, but consider your true costs. (more…)

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Skylight Seals and Load Requirements

Skylight SealsSkylight seals from Elasto Proxy can meet requirements for dead loads, live loads, local maintenance loads, and wind compression loads.

Skylights are windows that are installed in a building’s roof or ceiling. They admit natural light, support passive solar heating, and provide a visual connection to the outdoor environment. Skylights feature large spans of glass, but there’s more to these windows than meets the eye. Glass loads can be heavy, and wind loads can add weight and pressure to skylight panels. If heavy loads cause a skylight to collapse, people can get hurt. Serious damage to a building’s interior can result, too. (more…)

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Military Gaskets

military gasketsMilitary gaskets provide sealing and insulation in some of the world’s most demanding environments. Marine applications include amphibious landing craft, battleships and submarines, and radar and sonar systems. Aerospace applications include aircraft, unmanned systems, satellites, and radar. Military gaskets for land systems are also used in armored vehicles, tanks, tankers, trucks, and onboard electronics.

For design engineers, specifying the right rubber gaskets for military projects can be a complex task. Many defense contractors are familiar with acronyms like MRAP, but has your design team heard of MTAP? This four-letter acronym from Elasto Proxy explains how engineers need to consider media, temperature, application, and pressure during gasket design and compound selection. (more…)

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Medical Gaskets and Platinum-Cured Silicones

medical grade gasketsMedical grade gaskets made of platinum-cured silicones are used in medical devices and equipment. Elasto Proxy custom-fabricates these rubber gaskets from an ultra-clean line of silicones that are FDA, USP Class VI, and RoHS compliant. At our manufacturing center near Montreal, Canada, we use water jet cutting to convert elastomers with speed and precision. Because there are no tooling charges, water jet cutting is ideal for prototyping and producing low-to-medium volumes of medical grade gaskets.

Elasto Proxy’s custom fabrication expertise includes assistance with seal design and compound selection. Just send us your CAD files and our technical team will use SolidWorks to review your schematics. The medical grade silicones that we custom-fabricate come in a range of durometers, and are available in custom colors to support your product designs. Although platinum-cured silicones are normally translucent, Elasto Proxy can manufacture medical grade gaskets in white, olive drab, and other colors. (more…)

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Genset Rubber Parts

GensetsGensets or generating sets are designed to supply off-grid electricity. They usually consist of a diesel or gasoline-powered engine and an electrical generator (such as an alternator) that converts mechanical power into electricity. Some gensets, such as the ones that provide emergency backup power at hospitals and water treatment plants, are large and stationary. Others gensets are portable because they’re wheeled, or are mounted on wheeled trailers that are pulled by trucks or other motorized vehicles. (more…)

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Military Land System Rubber Gaskets

Military Land SystemsRubber gaskets for military land systems provide sealing and insulation under battlefield conditions. These reliable rubber products are found in main battle tanks, light armored vehicles, armored fighting vehicles, weapons systems, and mine-resistant ambush protected (MRAP) vehicles. As a gasket fabricator that’s been serving the defense industry for over 25 years, Elasto Proxy supports military land systems from gasket design assistance and compound selection to custom fabrication, warehousing, and logistics. (more…)

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