Mobile Equipment Rubber Gaskets

Rubber Gaskets for Mobile EquipmentRubber gaskets for mobile equipment provide sealing and insulation for doors and windows. They prevent the entry of outside air and water, but also absorb road and engine noise. For mobile equipment manufacturers, the right rubber gaskets need to provide both environmental sealing and acoustic insulation. Otherwise, unwanted sounds can enter the cab where the operator sits. Seals that admit wind, water, dirt, or outdoor temperatures are problematic, but so is mobile equipment insulation that fails to reduce noise levels.

Gasket quality is important, but design engineers and sourcing managers also need to consider material costs. This includes not just the gasket rubber, but also the method of attachment, such as clips, fasteners, or liquid adhesives. Engineers and buyers also need to consider the tools, skills, and capabilities of the personnel who will install rubber gaskets for mobile equipment. Outsourcing your gasket fabrication may seem expensive, but consider your true costs. (more…)

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Mobile Equipment Rubber Floor Mats

Rubber Floor MatsRubber floor mats for mobile equipment protect the cabin floor, support employee safety, and provide acoustic insulation. The metal flooring that’s used inside the cab is strong and durable, but operators track mud, snow, dirt, and water inside. Rubber floor mats protect these metal surfaces and help reduce slip-and-fall hazards. Rubber flooring that’s laminated to acoustic insulation also helps to absorb noise from the engine compartment, which is often directly below the cab where the operator sits.

Unlike carpeting, rubber floor matting won’t stain. Rubber is also easier-to-clean and offers greater wear resistance than fabric. In a mobile equipment cab, an operator’s feet may remain in the same position for extended periods of time. With carpet floor mats, heel wear can cause holes in the fabric. This exposes the subfloor, introduces a potential safety hazard, and provides a path for engine sounds. Rubber flooring can also be used as a kick-plate to protect cab walls from contact with an operator’s boots. (more…)

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Mobile Equipment Engine Bay Insulation

Engine Bay InsulationEngine bay insulation for mobile equipment keeps heat and noise in the engine compartment from reaching the cab interior. The diesel engines that power mobile equipment run hot and loud, which raises concerns about occupant comfort, health, and safety. Mobile equipment manufacturers also need to protect cabin components such as instruments from sound-induced vibrations. For a complete engine bay solution, Elasto Proxy makes thermal-acoustic insulation that can also dampen vibrations.

With mobile equipment, the cab where the operator sits is right next to the engine compartment. Unless adequate engine bay insulation is attached to the firewall, heat and sound from the engine will spread to the cabin. Cab insulation helps, but you need a complete solution. Elasto Proxy makes firewall insulation, and also fabricates insulation that’s installed under the cabin floor. This thermal-acoustic insulation is important in mobile equipment designs where the cab is directly above the engine compartment. (more…)

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Mobile Equipment Cab Insulation from Elasto Proxy

Custom Cabin InsulationCustom cabin insulation for mobile equipment absorbs sound and provides a finished appearance to cabin interiors. Headliners, door panels, and side panels are made of perforated vinyl foams that, depending on the amount of cabin noise, are typically 1/2” or 1” thick. This acoustic insulation can be hand-cut and applied with spray adhesives, but that process is labor-intensive, results in material waste, and raises health and safety concerns. Fortunately, there’s a better way to get the cab insulation that you need.

Elasto Proxy uses value-added manufacturing to create custom cab insulation for mobile equipment. Water jet cutting makes precise cuts with straight lines or chamfered angles. Taping replaces adhesive spraying with peel-and-stick installation. Kitting, parts marking, and packaging put everything your installers need at their fingertips. Elasto Proxy offers design assistance and help with material selection, too. By choosing cab insulation from Elasto Proxy, you’ll save time and money while improving quality. (more…)

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Mobile Equipment Insulation: Get the Sample Kit

Mobile Equipment InsulationMobile equipment insulation absorbs sound and deflects heat, helping to keep drivers and operators safe and comfortable. Materials of construction vary, but generally include foams, foils, and facings. For mobile equipment manufacturers, the process of cutting, assembling, and installing thermal insulation and acoustic insulation can result in material waste and concerns about product quality. Manufacturers risk losing sight of their true costs, and potential buyers may notice imperfections in cab and vehicle interiors.

Manufacturing Costs and Quality

Buyers who closely examine a product’s details can draw positive or negative conclusions about overall quality. Door seals that are bonded properly make a good first impression. So does cab insulation that’s cleanly cut and neatly installed. Insulation that’s cut from a template with a utility knife or a box cutter may seem cost-effective, but do potential buyers see uneven cuts and gaps between parts? How much material gets scrapped when installers struggle to make straight or chamfered cuts? (more…)

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Skylight Seals and Load Requirements

Skylight SealsSkylight seals from Elasto Proxy can meet requirements for dead loads, live loads, local maintenance loads, and wind compression loads.

Skylights are windows that are installed in a building’s roof or ceiling. They admit natural light, support passive solar heating, and provide a visual connection to the outdoor environment. Skylights feature large spans of glass, but there’s more to these windows than meets the eye. Glass loads can be heavy, and wind loads can add weight and pressure to skylight panels. If heavy loads cause a skylight to collapse, people can get hurt. Serious damage to a building’s interior can result, too. (more…)

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Military Gaskets

military gasketsMilitary gaskets provide sealing and insulation in some of the world’s most demanding environments. Marine applications include amphibious landing craft, battleships and submarines, and radar and sonar systems. Aerospace applications include aircraft, unmanned systems, satellites, and radar. Military gaskets for land systems are also used in armored vehicles, tanks, tankers, trucks, and onboard electronics.

For design engineers, specifying the right rubber gaskets for military projects can be a complex task. Many defense contractors are familiar with acronyms like MRAP, but has your design team heard of MTAP? This four-letter acronym from Elasto Proxy explains how engineers need to consider media, temperature, application, and pressure during gasket design and compound selection. (more…)

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Medical Gaskets and Platinum-Cured Silicones

medical grade gasketsMedical grade gaskets made of platinum-cured silicones are used in medical devices and equipment. Elasto Proxy custom-fabricates these rubber gaskets from an ultra-clean line of silicones that are FDA, USP Class VI, and RoHS compliant. At our manufacturing center near Montreal, Canada, we use water jet cutting to convert elastomers with speed and precision. Because there are no tooling charges, water jet cutting is ideal for prototyping and producing low-to-medium volumes of medical grade gaskets.

Elasto Proxy’s custom fabrication expertise includes assistance with seal design and compound selection. Just send us your CAD files and our technical team will use SolidWorks to review your schematics. The medical grade silicones that we custom-fabricate come in a range of durometers, and are available in custom colors to support your product designs. Although platinum-cured silicones are normally translucent, Elasto Proxy can manufacture medical grade gaskets in white, olive drab, and other colors. (more…)

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Military EMI Shielding Gaskets

emi shielding gasketsEMI shielding gaskets for military electronics are used in everything from touchscreens to targeting systems. To prevent electromagnetic interference (EMI) from disrupting electronic equipment, Elasto Proxy custom-fabricates EMI shielding gaskets from particle-filled silicones. These specialized materials combine the materials properties of silicone rubber with the electrical properties of metal. Elasto Proxy uses waterjet cutting to convert shielding silicones, and bonds cut lengths with conductive adhesives.

EMI gaskets from Elasto Proxy meet the requirements of MIL-DTL-83528, a U.S. Defense Logistics Agency (DLA) specification for electrically-conductive elastomeric shielding gaskets. MIL-DTL-83528 establishes minimum shielding effectiveness levels for various material types over a frequency range of 20 MHz to 10 GHz. MIL-DTL-83528 also specifies hardness or durometer (Shore A) measurements for shielding silicones that are categorized as low, medium, or high durometer. (more…)

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Four Reasons to Meet Elasto Proxy at IDEX 2017

IDEX 2017IDEX is the world’s most strategically important tri-service defense exhibition. For OEMs, military buyers, and prime contractors, this global event is the place to find technologies for land, air, and sea. The International Defense Exhibition and Conference (IDEX) is also where defense subcontractors present key component-level solutions for military programs and projects. That’s why Elasto Proxy, a leading custom-fabricator of specialty seals and insulation, will highlight four unique solutions at IDEX 2017. (more…)

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