Gasket Shapes for Extruded Rubber Seals

Shapes for SealsThere are four common shapes for extruded rubber seals. Do you know which shape is the right choice for your gasket application? Engineers and seal designers can choose P-shapes, D-shapes, E-shapes, and lip seals. Purchasing agents can either order cut lengths or buy spliced gaskets.

In this article from Elasto Proxy, you’ll learn when to choose and how to use the four common shapes for extruded rubber seals. We also invite you to stay tuned for a series of short videos that will explain what you need to know about P-seals, D-seals, E-seals, and lip seals. (more…)

Continue ReadingGasket Shapes for Extruded Rubber Seals

The True Costs of Industrial Rubber Products

True CostsWhat are the true costs of industrial rubber products such as seals, gaskets, and insulation? Buying rubber materials and fabricating them in-house may seem cost-effective, but is your company really saving money? For that matter, are you sacrificing quality, consistency, and potential sales opportunities for a questionable cost savings?

Companies that want to know the true costs of industrial rubber products need to understand the full scope of their manufacturing costs. Typically, these costs are divided into three categories: direct labor, direct material, and manufacturing overhead. If any of these costs are incorrect, your financial statements may under-report inventory value and the cost of goods sold.

In this article from Elasto Proxy, we’ll examine each category of manufacturing costs so that you can consider how your in-house operations compare to outsourced fabrication. By understanding your true costs, you can make better business decisions and strengthen your manufacturing operations. (more…)

Continue ReadingThe True Costs of Industrial Rubber Products

Four Ways to Cut Rubber Products

Cut Rubber ProductsWhat’s the best way to cut industrial rubber products like seals, gaskets, and insulation? Manual cutting, die cutting, water jet cutting, and abrasive water jet cutting each offer advantages. They also meet different business and technical requirements. As this article from Elasto Proxy explains, choosing the right cutting method for your application requires a complete and careful analysis. (more…)

Continue ReadingFour Ways to Cut Rubber Products

Nitrile Rubber Products for Sealing and Insulation

Nitrile RubberWhen is nitrile rubber the right choice for sealing and insulation? This common elastomer is known by many names, including Buna-N, NBR, and acrylonitrile butadiene. There are plenty of trade names for nitrile, too. No matter what you call it, nitrile rubber offers good resistance to oils, fuels, and chemicals. Temperature and environmental conditions are limiting factors, however, and may require the selection of a more expensive material such as Viton™.

In this article from Elasto Proxy, you’ll learn about nitrile’s advantages and disadvantages. You’ll also examine NBR compounds, compare commercial and specialty Buna-N, and consider some typical nitrile applications. Elasto Proxy supplies specialty nitrile products to a variety of industries and can create a custom sealing solution that meets your specific requirements. Nitrile isn’t the only oil-resistant elastomer, but it’s a cost-effective choice compared to some other compounds.

Nitrile Advantages and Disadvantages

Nitrile rubber provides good-to-excellent resistance to many oils and solvents. Examples include:

  • animal and vegetable oils
  • crude petroleum oil
  • kerosene and gasoline
  • liquified petroleum (LP) gases
  • motor oils
  • mineral oil based hydraulic fluids
  • silicone greases and oils

For engineers and buyers, it’s important to understand that nitrile’s resistance to petroleum oils is limited by temperature. According to most chemical resistance charts, nitrile resists petroleum oil at temperatures up to 250° F (121° C). If your application requires both oil resistance and higher temperature resistance, a fluorocarbon such as Viton™ may be required instead. Nitrile is also unsuitable for highly polar solvents such as acetone, which is used in some food processing and medical applications.

Nitrile’s advantages include good physical properties such as resistance to compression set, tearing, and abrasion. Typically, NBR or Buna-N comes in durometers (Shore A) ranging from 20 to 95 for applications that require a softer or harder rubber. Nitrile resists water, but provides poor resistance to weather, ozone, and aging. Acrylonitrile butadiene is also unsuitable for some applications because Buna-N won’t withstand temperatures that are colder than -40° F (-40° C).

Nitrile Compounds and Specialty Grades

Through compounding, material suppliers have developed different types of nitrile with enhanced material properties. For example, hydrogenated nitrile butadiene rubber (HNBR) can withstand slightly higher temperatures than NBR and provides improved resistance to polar fluids. Carboxylated nitrile butadiene rubber (XNBR) has a higher compression set than Buna-N and offers improved tear and abrasion resistance. Nitrile can also be blended with polymers such as polyvinyl chloride (PVC).

For engineers and buyers, choosing the right type of nitrile may involve comparing commercial rubber to specialty grades. Commercial grades generally cost less and are available in higher minimum order quantities (MOQs). Specialty grades generally cost more and have larger MOQs, but they’re custom compounds with improved properties. ASTM D2000 provides a standard way to describe elastomers and uses the designations BF, BG, BK, and CH with both standard and specialty nitrile. (more…)

Continue ReadingNitrile Rubber Products for Sealing and Insulation

Commercial Grade Rubber vs. Specialty Rubber: Make the Right Choice

Commercial Grade RubberCommercial grade rubber provides sealing and insulation for a wide variety of applications. Compounds such as commercial grade EPDM, silicone, and neoprene also cost less than specialty rubber materials that meet standards, approvals, or regulatory requirements from organizations such as ASTM International, Underwriters Laboratories (UL), and the U.S. Food and Drug Administration (FDA).

For engineers, choosing the right rubber means understanding when a specialty material is required, and when a commercial grade rubber is sufficient. Engineers want to make sure that the products they design meet application requirements, but over-specifying an elastomer can incur unnecessary costs. In addition to paying more per unit of material, you may have to buy greater minimum order quantities (MOQs).

In this article from Elasto Proxy, we’ll consider the differences between commercial grade rubber and specialty rubber in terms of some real-world examples. You’ll also learn about some best practices that can strengthen your seal designs. (more…)

Continue ReadingCommercial Grade Rubber vs. Specialty Rubber: Make the Right Choice

EPDM Rubber Gaskets for Sealing and Insulation

EPDM Rubber

When is EPDM rubber the right choice for sealing and insulation? EPDM seals and gaskets are used widely with vehicles and equipment, but this synthetic elastomer has unsatisfactory resistance to gasoline, diesel fuel, and motor oil. EPDM’s advantages are numerous, however, and this cost-effective compound is often a better choice than silicones – especially in outdoor environments.

If you’re wondering whether EPDM is the right choice for your sealing and insulation application, Elasto Proxy invites you to take a closer look at this M-class elastomer. The M in M-class indicates that EPDM is part of ASTM D1418, a common specification for characterizing rubber compounds. Often, design or product engineers use ASTM specs to designate the rubber material on a part drawing.

In this article, we’ll examine EPDM’s advantages and applications. We’ll also consider its disadvantages – and consider how EPDM rubber compares to some other materials. Finally, we’ll look at how EPDM is supplied and fabricated. (more…)

Continue ReadingEPDM Rubber Gaskets for Sealing and Insulation

How Silicone Rubber Is Used for Sealing and Insulation

Silicone RubberHow is silicone rubber used for sealing and insulation? Silicones have valuable properties, but engineers need rubber that meets specific requirements. If you’re wondering whether silicone seals, gaskets, or insulation are the right choice for your application, consider some of the uses for this versatile polymer.    The examples you’ll read about aren’t the only uses for silicone, but they’re representative. (more…)

Continue ReadingHow Silicone Rubber Is Used for Sealing and Insulation

When to Use Silicone Rubber for Sealing and Insulation

Silicone RubberWhen is silicone rubber the right choice for sealing and insulation? Silicones have many desirable properties, but can cost more than other polymers. That’s why some engineers avoid them – even though silicone prices have fallen. At the same time, newer materials such as thermoplastic elastomers (TPE) are interesting but even more expensive.

If you’re wondering whether silicone rubber is the right choice for your application, Elasto Proxy invites you to take a fresh look at these synthetic elastomers. In Part 1 of this two-part series, we’ll examine the advantages of silicone rubber, cover some basic chemistry, and then focus on silicone gasket materials. Next, we’ll categorize silicones in different ways so that you’ll be ready to understand the applications. (more…)

Continue ReadingWhen to Use Silicone Rubber for Sealing and Insulation

TPE Reduces Waste, Glow in the Dark, Feature Custom Colors

TPE ProfilesTPE profiles are replacing EPDM rubber in applications such as mobile equipment, food equipment, and infrastructure. Unlike EPDM, thermoplastic elastomers (TPE) are recyclable. That’s especially important in Europe, where manufacturers are moving away from petroleum-based materials.

In North America and other parts of the world, the availability of TPEs in custom colors is driving demand. TPEs can cost more than EPDM profiles, but thermoplastic rubbers (TPRs) – as TPEs are sometimes called – offer important advantages for product designers and engineers. Are TPE profiles the right choice for your next project? (more…)

Continue ReadingTPE Reduces Waste, Glow in the Dark, Feature Custom Colors