Window Channel Guide

Locking gaskets or window gaskets are lengths of rubber that lock into place to provide a secure seal between stationary glass and a body panel. They are either self-locking or have a key. Locking gaskets are used with the windows and windshields on vehicles and mobile equipment. They’re also installed around the viewing windows on machine and equipment enclosures.

Choosing the right locking gasket is critical because these industrial rubber seals hold window glass in place. Gasket fabrication and installation are also important. Window channels that are too small won’t fit over the glass. Forcing them into place can cause windows or windshields to break. Rubber locking gaskets that are too large may leak and won’t provide effective sealing and insulation.

In this guide from Elasto Proxy, you’ll learn how to select rubber window trim based on dimensions, tolerances, and materials. Importantly, you’ll learn some best practices for cutting and installing window gaskets.

How to Choose a Rubber Locking Gasket

Selecting the right locking gasket starts with a few basic measurements. First, measure the thickness of the glass that the gasket needs to cover. Next, measure the height and width of this glass. Add these numbers together and then multiply the sum by two. This gives you the overall length of the locking gasket that you’ll need.

Some engineers are more familiar with metal parts than with rubber profiles. That’s why it’s important to understand that rubber can shrink and stretch significantly. Tight tolerances are possible with metal channels, but not with the rubber extrusions used in window gaskets. When you define your seal design then, remember to specify tolerances that are achievable.

You’ll also need the right rubber compound for your application. With construction and forestry equipment, EPDM is a good choice because this elastomer remains flexible at low temperatures and resists moisture and sunlight. With machine and equipment enclosures, locking gaskets that resist contact with oils may be required. With food processing and medical equipment, locking gaskets made of FDA-approved rubber may be required.

How to Install a Rubber Locking Gasket

Window gaskets come in lengths of rubber that you can cut yourself. You can also buy locking gaskets that are cut-to-size and arrive ready-to-install. Cutting your own window rubber may seem cost-effective, but mis-cuts create material waste. Plus, the rubber that’s used in locking gaskets will experience shrinkage. To prevent the edges from separating, you need extrusions with a bit of extra length.

Before installing the glass, lubricate the locking gasket with a mixture of soap and water or a silicone-based spray. To prevent the lubricant from wetting other surfaces, hold the spray bottle or can in one hand and a piece of cardboard in other. Position the cardboard on the other side of the window or windshield area that you plan to spray.

To install the glass, start with the body side first. In other words, don’t start inside the cabin or enclosure. Rest the bottom of the glass in the gasket so that you don’t have to struggle with the weight of the window or windshield. A knife-like tool with a plastic blade can help to prevent glass breakage as you work the gasket’s lip over and around the glass. When lip is fully over the glass, the glass will pop into place.

Locking Gasket Tool Tips

Next, lock the gasket into itself. Some installers use a screwdriver, but the blade can slip and scratch the body panel. Gasket tools with a screwdriver-like handle and hooked end are a better choice. Some have pointed tip or metal ball at the end. The latter type is effective because the ball tends to stay in place and won’t rip the gasket. Plus, if the tool comes loose, the ball is less likely to scratch the body panel.

When you press a locking gasket onto a body panel, remember to push the gasket’s ends together so that there’s more material in the loop that forms. Pressing this loop downward forces material into the application and prevents stretching. If there’s residual lubricant on the window or windshield, wipe the surface clean with a rag.

How to Buy Locking Gaskets (Including 1/8)

Elasto Proxy keeps hundreds of rubber profiles in stock and can custom-fabricate the window gaskets you need. Whether you need a locking gasket with a 1/8” edge or in some other size, we’re ready to help. Contact us to get started.

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