Mobile Equipment Cab Insulation from Elasto Proxy

Custom Cabin InsulationCustom cabin insulation for mobile equipment absorbs sound and provides a finished appearance to cabin interiors. Headliners, door panels, and side panels are made of perforated vinyl foams that, depending on the amount of cabin noise, are typically 1/2” or 1” thick. This acoustic insulation can be hand-cut and applied with spray adhesives, but that process is labor-intensive, results in material waste, and raises health and safety concerns. Fortunately, there’s a better way to get the cab insulation that you need.

Elasto Proxy uses value-added manufacturing to create custom cab insulation for mobile equipment. Water jet cutting makes precise cuts with straight lines or chamfered angles. Taping replaces adhesive spraying with peel-and-stick installation. Kitting, parts marking, and packaging put everything your installers need at their fingertips. Elasto Proxy offers design assistance and help with material selection, too. By choosing cab insulation from Elasto Proxy, you’ll save time and money while improving quality. (more…)

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Mobile Equipment Insulation: Get the Sample Kit

Mobile Equipment InsulationMobile equipment insulation absorbs sound and deflects heat, helping to keep drivers and operators safe and comfortable. Materials of construction vary, but generally include foams, foils, and facings. For mobile equipment manufacturers, the process of cutting, assembling, and installing thermal insulation and acoustic insulation can result in material waste and concerns about product quality. Manufacturers risk losing sight of their true costs, and potential buyers may notice imperfections in cab and vehicle interiors.

Manufacturing Costs and Quality

Buyers who closely examine a product’s details can draw positive or negative conclusions about overall quality. Door seals that are bonded properly make a good first impression. So does cab insulation that’s cleanly cut and neatly installed. Insulation that’s cut from a template with a utility knife or a box cutter may seem cost-effective, but do potential buyers see uneven cuts and gaps between parts? How much material gets scrapped when installers struggle to make straight or chamfered cuts? (more…)

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Sound Barriers for Acoustic Insulation

Sound BarriersElasto Proxy explains what engineers need to consider when choosing sound barriers.  This article is the third in a multi-part series about acoustic insulation.

Sound barriers are soundproofing materials that reflect little or no noise. They usually contain dense but flexible mats and one or more layers of acoustical foams such as melamine. Various facing materials are also used for attenuation, protection, and decoration. Sound barriers are designed to achieve maximum attenuation over a broad frequency range, but they can impart other important properties. For example, some sound barriers offer resistance to fire and fluids. Other emit low levels of smoke while burning. (more…)

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Sound Transmission Class (STC) and Acoustic Insulation

sound transmission classSound transmission class (STC) describes the ability of a product or material to stop the transmission of airborne sound. Since the 1960s, STC ratings have been used to describe the acoustical properties of ceilings, walls, floors, and doors. Today, STC values are provided for acoustic insulation made from a single material, and for multi-layer composites that are sandwiched together. Higher STC numbers are generally better, but there are exceptions to this rule – and other factors to consider as well.

In this article from Elasto Proxy, you’ll learn what STC is and how it’s measured. For starters, we’ll cover some basic concepts about sound, vibrations that travel through the air or another medium (such as a wall) and can be heard by the human ear. Along the way, it’s important to remember that sound can also be reflected inward (such as within a metal enclosure) and cause vibrations. So while preventing the transmission of unwanted sound (noise) is important, you may face other design challenges, too. (more…)

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Military Acoustic Thermal Insulation

Americans say “Zee” for the letter Z. Canadians say “Zed” instead. In both North American countries, their militaries say “Zulu” so that radio or telephone messages can be understood clearly. If you’re a defense contractor that makes military vehicles, it’s important to know you’ll receive exactly what you asked for. Elasto Proxy, a trusted member of the defense supply chain, can custom-fabricate thermal acoustic insulation that meets all of your requirements.

In this product overview, you’ll learn about two types of thermal acoustic insulation – each with part numbers that begin with Z. So whether you say Zee, Zed, or Zulu, you can count on Elasto Proxy’s U.S. and Canadian offices to support the mission every time. (more…)

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Military Vehicle Insulation

Military Vehicles

Thermal acoustic insulation is used in the floors, doors, side panels, and engine bays of military vehicles. Many different types of insulating materials are available, but you don’t need to be a material scientist to make the right choice. By choosing an experienced custom-fabricator who provides design assistance and help with material selection, you can strengthen your product designs as well as your supply chain. That’s why the North American defense industry asks Elasto Proxy for thermal acoustic solutions. (more…)

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ZMT Insulation Resists Heat, Sound, Fire, and Chemicals

thermal acoustic insulationZMT insulation from Elasto Proxy is a thermal acoustic composite that also resists fire and chemicals. Applications include firewalls and engine bays.

Elasto Proxy custom-fabricates silicone composites that combine thermal and acoustical insulation with resistance to flame and fire, chemicals and oil, and electrostatic energy. These multi-layer materials consist of a silicone foam, neoprene skin, aluminum facing, and pressure-sensitive adhesive (PSA). Applications for Elasto Proxy’s ZMT insulation include the firewalls and engine bays in mobile equipment and military vehicles. ZMT also meets flame-resistance requirements for the mass transit and aviation industries. (more…)

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Thermal Acoustic Insulation for Reducing Heat and Sound (Part 2)

thermal acoustic insulation

This is the second in a two-part series about thermal acoustic insulation from Elasto Proxy, a global supplier of specialty “insulation sandwiches” that reduce both heat and sound.

Elasto Proxy custom-fabricates thermal acoustic insulation for applications such as mobile equipment and military vehicles. These multi-layer composites meet your application requirements for a complete sealing and insulation solution. They also meet your business requirements for value-added products that are cost-effective, reliable, and easy-to-install on the assembly line or in the field.

In Part 1 of this series, we examined why diesel-powered vehicles and equipment need insulation with both thermal and acoustical properties. We also examined how heat and sound travel, and some of the insulating techniques that are used.  In Part 2 of this series, we’ll examine two thermal acoustic products (ZTBRA and Z3T) that illustrate Elasto Proxy’s capabilities. Specialized services such as edge sealing for washdown-capable engine bay insulation complement our lamination and water jet cutting skills. (more…)

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Thermal Acoustic Insulation for Reducing Heat and Sound (Part 1)

thermal acoustic insulation

This is the first in a two-part series about thermal acoustic insulation from Elasto Proxy, a global supplier of specialty “insulation sandwiches” that reduce both heat and sound.

Thermal acoustic insulation is used to reduce heat and sound in commercial, industrial, and military applications. In manufacturing and processing facilities, this multi-functional insulation is used with machine enclosures, pipes, and valves. On-road and off-road, composite structures that include both thermal and acoustic materials are also found in the floors, doors, side panels, and engine bays of mobile equipment and military vehicles.

Many different types of insulating materials are available, but you don’t need to have a PhD in material science to make the right choice. In this two-part series from Elasto Proxy, you’ll learn why you need thermal acoustic insulation, how thermal insulation and acoustic insulation work, and about two solutions from Elasto Proxy that may be right for your application. You’ll also learn how we manufacture these two products, and how we can custom-fabricate a specialty “insulation sandwich” to satisfy your application’s particular appetite. (more…)

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